Flexible coil packing total solution
Automatic rolling pastry production line
Baoji City, Shaanxi Province, the first set of fully automated standard food production equipment
?In the rapidly developing food industry, traditional manual production is gradually being replaced by efficient and precise automation technology. Among them, the introduction of automatic production lines for pastry production has not only greatly improved production efficiency, ensured the stability of product quality, but also promoted the improvement of food safety standards, becoming an important milestone in the transformation and upgrading of the food manufacturing industry. With the overall solution of SRT flexible coil packing, Shaanxi Xiangshi Yuannian Trading Co., LTD. (hereinafter referred to as Xiangshi Yuannian), located in Baoji City, Shaanxi Province, has completed the construction of automatic rolling pastry production line, realizing the automation of the whole process of pastry production, efficiently satisfying the e-commerce platform and store business orders, and providing consumers with better product experience. Enabling automated changes in food industry production.
Customer background
Enterprises hope to improve the overall efficiency by building advanced automated standard production lines
?The first year of Xiangshi belongs to Baoji Fragrance Clan Catering Culture Management Co., LTD., which mainly focuses on production and processing, food research and development, e-commerce sales, and investment joining. The products involve local special food such as rolling pastry pre-packaging series and oil spicery seasoning series. The enterprise has a new standardized factory of more than 4,000 square meters, and is equipped with 100,000 high clean processing workshop. With the continuous growth of the business volume of pre-packaged convenience food on the enterprise e-commerce platform, which coincides with the opportunity of Baoji Municipal government to promote the industrialization development of rolling pastry, customers put forward higher requirements for production capacity, product yield and strengthen food safety, hoping to improve the comprehensive efficiency and better serve the majority of consumers by building advanced automated standard production lines.
Project proposal
The first local food production enterprise to introduce automated standardized equipment for rolling pastry
?In the first year, Xiangs deployed a fully automatic rolling pastry production line for the new plant, including SRT flexible coil packing overall solution. Through the rolling machine, the vision of the rolling machine and the spider hand robot equipped with the SRT flexible clamp, the automatic operation of the rolling ball filling is jointly realized, which further strengthens the comprehensive production efficiency of customers, and provides higher quality and higher standard products and services for online consumers and nearly 200 offline stores across the country.
Project effectiveness
Only one process of automatic production line flexible end fixture can save 10 labor per shift per day
?The traditional pastry making process requires the operator to cut the whole pastry into strips on the pastry cutting machine, and then transfer it to the next operator to weigh it, and then place it on the packaging machine manually. Several of the same processes require 6 to 8 people to operate at the same time. According to the calculation of three shifts of 7 people per shift, 7,000 sheets can be produced, and the maximum daily capacity of rolling pastry is only 20,000 copies, and the production efficiency is slow, which can not meet the growing market demand.
?Xiangshi first year is the first local food production enterprise to introduce automated standardized equipment for rolling pastry. SRT flexible coil packing overall solution through the efficient operation of flexible fixture and spider hand robot, the dough cut into strips is orderly arranged by the platter equipment and automatically rolled, and then the flexible fixture is used to put the dough into the packaging equipment, and then flows into the next process to complete the dough rolling, visual recognition, grasping filler process, and accurate connection of the conveying line. Reshape the whole scene operation process.
"Compared with the traditional production mode with high labor costs and low production capacity, since the investment of automated production line, the daily output of pastry products can reach 80,000, and only the automatic production line flexible end jig this process, each shift can save 10 labor." Said Wang Yi, co-founder of Bao Bao pastry brand and deputy general manager of Fragrance Clan Company.
Customer recognition
In the future, we plan to use flexible fixtures in more production environments
?"The degree of standardization of manual operation is low, and different operators have different operating habits and skills, which makes product quality difficult to control, and product quality standardization is not unified." After the automatic production line is put into operation, the production efficiency is improved, the corresponding personnel is reduced, and the potential microbial contact pollution in the space can be reduced. At present, in the standardized factory built in Panlong New District, 80,000 to 100,000 rolls of dough and 15 tons of chili oil are produced every day. In the later development process, we will consider deepening cooperation and applying the flexible clamping solution to more production environments."
—— Co-founder of Baby Pastry brand
Fragrance Clan company vice general manager Wang Yi
